Prior methods of assessing the quality of laser machined features are reviewed. The common features that contribute to a quality analysis for laser-drilled holes are described and the best methods to measure them are presented. A new quality index based on the Taguchi loss function is introduced. The use of the new quality index in laser micromachining applications is demonstrated.
Issue Section:
Research Papers
1.
Leong
, K.
, 2007, “Power Drilling
,” Industrial Laser Solutions Magazine
, 22
(5
), pp. 11
–14
.2.
DiPietro
, P.
, and Yao
, Y. L.
, 1994, “An Investigation Into Characterizing and Optimizing Laser Cut Quality–A Review
,” Int. J. Mach. Tools Manuf.
0890-6955, 34
(2
), pp. 225
–243
.3.
Ghoreishi
, M.
, Low
, D. K. L.
, and Li
, L.
, 2002, “Statistical Modeling of Laser Percussion Drilling for Hole Taper and Circularity Control
,” Proc. Inst. Mech. Eng., Part B
0954-4054, 216
, pp. 307
–319
.4.
Li
, J.
, and Ananthasuresh
, G. K.
, 2001, “A Quality Study on the Excimer Laser Micromachining of Electro-Thermal-Compliant Micro Devices
,” J. Micromech. Microeng.
0960-1317, 11
, pp. 38
–47
.5.
Taguchi
, G.
, 1986, Introduction to Quality Engineering
, Asian Productivity Organization
, Hong Kong
.6.
Yilbas
, B. S.
, 1987, “Study of Affecting Parameters in Laser Hole Drilling of Sheet Metals
,” ASME J. Eng. Mater. Technol.
0094-4289, 109
(4
), pp. 282
–287
.7.
Yilbas
, B. S.
, and Aleem
, A.
, 2004, ““Laser Hole Drilling Quality and Efficiency Assessment
,” Proc. Inst. Mech. Eng., Part B
0954-4054, 218
(2
), pp. 225
–233
.8.
Yilbas
, B. S.
, 2004, “Laser Cutting Quality Assessment and Thermal Efficiency Analysis
,” J. Mater. Process. Technol.
0924-0136, 155–156
, pp. 2106
–2115
.9.
American Welding Society
, 2006, “Thermal Cutting—Classification of Thermal Cuts—Geometric Product Specification and Quality Tolerances
,” AWS C4.6M:2006, ISO 9013:2002 IDT, 1st ed.10.
Berglund
, J.
, 2006, “Cut Cost Calculation
,” MS thesis, Lulea University of Technology, Lulea, Sweden.11.
2000, “
Criteria for the Evaluation of Laser Cuts
,” Technical Information Laser Processing TLF Laser: Basics, Installation, and Use
, Trumpf Werkzeugmaschinen GmbH
, Ditzingen, Germany
, Chap. 4, pp. 1
–12
.12.
Zhang
, Y. Q.
, Chen
, W.
, Zhang
, X.
, Wu
, Y.
, and Yan
, Q.
, 2005, “Synthetic Evaluation and Neural Network Prediction of Laser Cut Quality
,” Proc. SPIE
0277-786X, 5629
, pp. 237
–246
.13.
Cheong
, M. S.
, Cho
, D. -W.
, and Ehmann
, K.
, 1999, “Identification and Control for Microdrilling Productivity Enhancement
,” Int. J. Mach. Tools Manuf.
0890-6955, 39
, pp. 1539
–1561
.14.
Sen
, M.
, and Shan
, H. S.
, 2005, “A Review of Electromechanical Nano- to Micro-Hole Drilling Processes
,” Int. J. Mach. Tools Manuf.
0890-6955, 45
, pp. 137
–152
.15.
Le Harzic
, R.
, Breitling
, D.
, Sommer
, S.
, Fohl
, C.
, Valette
, S.
, Konig
, K.
, Dausinger
, F.
, and Audouard
, E.
, 2005, “Pulse Duration and Energy Density Influence on Laser Processing of Metals With Short and Ultra-Short Pulses
,” Proc. SPIE
0277-786X, 5713
, pp. 115
–122
.16.
Ostendorf
, A.
, Kamlage
, G.
, Klug
, U.
, Korte
, F.
, and Chichkov
, B. N.
, 2005, “Femtosecond vs. Picosecond Laser Ablation
,” Proc. SPIE
0277-786X, 5713
, pp. 1
–8
.17.
Sezer
, H. K.
, Li
, L.
, Schmidt
, M.
, Pinkerton
, A. J.
, Anderson
, B.
, and Williams
, P.
, 2006, “Effect of Beam Angle on HAZ, Recast and Oxide Layers Characteristics in Laser Drilling of TBC Nickel Super Alloys
,” Int. J. Mach. Tools Manuf.
0890-6955, 46
, pp. 1972
–1982
.18.
Bock
, P.
, 2001, Getting It Right: R&D Methods for Science and Engineering
, Academic
, New York
, p. 74
.19.
Thomas
, J. G.
, Lehecka
, T. M.
, Semak
, V. V.
, and Campbell
, B. R.
, 2007, Unpublished work sponsored by the Office of Naval Research under Grant N000173-06-1-G011.20.
http://rsb.info.nih.gov/ij/http://rsb.info.nih.gov/ij/, accessed Nov. 10, 2007.
21.
Schmidt
, S. R.
, and Launsby
, R. G.
, 1998, Understanding Industrial Designed Experiments
, Air Academy
, Colorado Springs
.22.
Lochner
, R. H.
, and Matar
, J. E.
, 1990, Designing for Quality
, ASQC Quality
, Milwaukee
.23.
Campbell
, B. R.
, Lehecka
, T. M.
, Semak
, V. V.
, and Thomas
, J. G.
, 2007, “Effect of the Double Pulse Format for Picosecond Pulse Laser Drilling in Metals
,” Proceedings of ICALEO
, Paper No. M906.Copyright © 2009
by American Society of Mechanical Engineers
You do not currently have access to this content.