The influence of temperature on the forming behavior of an aluminum/polypropylene/aluminum (APA) sandwich sheet was studied. Shear and tensile tests were performed to determine the mechanical properties of the laminate and the component materials as a function of process temperature. The forming limit diagram (FLD) of the laminate was established for two different temperatures, and its springback behavior was examined in four-point bend and channel bend tests. Cup forming tests were performed at various test temperatures to determine the limiting drawing ratio (LDR) and the tendency for wrinkling at these temperatures. Although there was only a minor influence of temperature on the mechanical properties and the FLD values of the laminate, the bend test results reveal that springback can be reduced by forming at higher temperature. The decreasing strength of the core material with rising process temperature led to an increased tendency of the laminate to wrinkle in the heated cup drawing tests.
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e-mail: matthias.weiss@deakin.edu.au
e-mail: matt@a-r-d.net
e-mail: bernard.rolfe@deakin.edu.au
e-mail: peter.hodgson@deakin.edu.au
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October 2007
Technical Papers
The Influence of Temperature on the Forming Behavior of Metal/Polymer Laminates in Sheet Metal Forming
M. Weiss,
M. Weiss
Centre for Material and Fibre Innovation,
e-mail: matthias.weiss@deakin.edu.au
Deakin University
, Geelong, VIC 3217, Australia
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M. E. Dingle,
M. E. Dingle
Centre for Material and Fibre Innovation,
e-mail: matt@a-r-d.net
Deakin University
, Geelong, VIC 3217, Australia
Search for other works by this author on:
B. F. Rolfe,
B. F. Rolfe
Centre for Material and Fibre Innovation,
e-mail: bernard.rolfe@deakin.edu.au
Deakin University
, Geelong, VIC 3217, Australia
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P. D. Hodgson
P. D. Hodgson
Centre for Material and Fibre Innovation,
e-mail: peter.hodgson@deakin.edu.au
Deakin University
, Geelong, VIC 3217, Australia
Search for other works by this author on:
M. Weiss
Centre for Material and Fibre Innovation,
Deakin University
, Geelong, VIC 3217, Australiae-mail: matthias.weiss@deakin.edu.au
M. E. Dingle
Centre for Material and Fibre Innovation,
Deakin University
, Geelong, VIC 3217, Australiae-mail: matt@a-r-d.net
B. F. Rolfe
Centre for Material and Fibre Innovation,
Deakin University
, Geelong, VIC 3217, Australiae-mail: bernard.rolfe@deakin.edu.au
P. D. Hodgson
Centre for Material and Fibre Innovation,
Deakin University
, Geelong, VIC 3217, Australiae-mail: peter.hodgson@deakin.edu.au
J. Eng. Mater. Technol. Oct 2007, 129(4): 530-537 (8 pages)
Published Online: June 15, 2007
Article history
Received:
September 24, 2006
Revised:
June 15, 2007
Citation
Weiss, M., Dingle, M. E., Rolfe, B. F., and Hodgson, P. D. (June 15, 2007). "The Influence of Temperature on the Forming Behavior of Metal/Polymer Laminates in Sheet Metal Forming." ASME. J. Eng. Mater. Technol. October 2007; 129(4): 530–537. https://doi.org/10.1115/1.2772329
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