Air entrainment can become a significant problem in a web handling process line. The development of an air film between a roller and web can cause a reduction in traction. This can cause a velocity difference between the web and roller and may also cause guiding problems. Roller grooving is a common method to reduce the effects of the air entrainment to improve traction. A traction simulation model for circumferentially grooved rollers has been devised. The model is based on classical plate and shell theory, the Reynolds’ equation, and asperity contact theory. The governing equations are solved in an iterative scheme using a finite difference method with a variable mesh. Theoretical results are experimentally verified. [S0742-4787(00)02203-7]

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