This paper presents an improvement of a simplified approach, namely, the macro-micro approach, used to model the mixed elastohydrodynamic lubrication problems in counterformal contacts, and its comparison with Zhu and Hu’s full-scale mixed-EHL model. In this approach, Patir and Cheng’s average flow model is employed to obtain the distribution of piecewise average pressure. A contact-embedment method that incorporates the detail of asperity contact pressure into the overall pressure distribution is utilized to reveal the severity of surface interaction. Numerical experiments are conducted, and the results are compared with those obtained by means of the full-scale mixed-EHL. The regime of the application of this macro-micro approach is explored.

1.
Christensen
,
H.
,
1970
, “
Stochastic Models for Hydrodynamic Lubrication of Rough Surfaces
,”
Proc. Inst. Mech. Eng.
,
184
(Part 1, 55); pp.
1013
1026
.
2.
Patir
,
N.
, and
Cheng
,
H. S.
,
1978
, “
An Average Flow Model for Determining Effects of Three-Dimensional Roughness on Partial Hydrodynamic Lubrication
,”
ASME J. Lubr. Technol.
,
100
, pp.
12
17
.
3.
Zhu
,
D.
,
Cheng
,
H. S.
,
Arai
,
T.
, and
Hamai
,
K.
,
1992
, “
A Numerical Analysis for Piston Skirt in Mixed Lubrication-Part I: Basic Modeling
,”
ASME J. Tribol.
,
114
, pp.
553
562
.
4.
Shi
,
F.
, and
Wang
,
Q.
,
1998
, “
A Mixed-TEHD Model for Journal Bearing Conformal Contacts, Part I: Model Formulation and Approximation of Heat Transfer Considering Asperity Contacts
,”
ASME J. Tribol.
,
120
, pp.
198
205
.
5.
Wang
,
Y.
,
Wang
,
Q.
, and
Chih
,
L.
,
2002
, “
Mixed Lubrication of Coupled Journal-Thrust Bearing Systems
,”
Tribol. Int.
,
35
, pp.
395
407
.
6.
Chang
,
L.
,
Webster
,
M. N.
, and
Jackson
,
A.
,
1993
, “
On the Pressure Rippling and Roughness Deformation in Elastohydrodynamic Lubrication of Rough Surfaces
,”
ASME J. Tribol.
,
115
, pp.
439
444
.
7.
Xu
,
G.
, and
Sadeghi
,
F.
,
1996
, “
Thermal EHL Analysis of Circular Contacts With Measured Surface Roughness
,”
ASME J. Tribol.
,
118
, pp.
473
483
.
8.
Zhu
,
D.
, and
Ai
,
X.
,
1997
, “
Point Contact EHL Based on Optically Measured Three-Dimensional Rough Surfaces
,”
ASME J. Tribol.
,
119
, pp.
375
384
.
9.
Jiang
,
X.
,
Cheng
,
H. S.
, and
Hua
,
D. Y.
,
2000
, “
A Theoretical Analysis of Mixed Lubrication by Macro Micro Approach: Part I—Results in a Gear Surface Contact
,”
Tribol. Trans.
,
43
(
4
), pp.
689
699
.
10.
Zhu, D., and Hu, Y. Z., 1999, “The Study of Transition from Full Film Elastohydrodynamic to Mixed and Boundary Lubrication,” Proceedings of 1999 STLE/ASME H.S. Cheng Tribology Surveillance, Q. Wang, J. Netzel, and F. Sadeghi, eds., pp. 150–156.
11.
Zhu
,
D.
, and
Hu
,
Y. Z.
,
2001
, “
A Computer Program Package for the Prediction of EHL and Mixed Lubrication Characteristics, Friction, Subsurface Stresses and Flash Temperatures Based on Measured 3-D Surface Roughness
,”
Tribol. Trans.
,
44
, pp.
383
390
.
12.
Zhu
,
D.
, and
Hu
,
Y. Z.
,
2001
, “
Effects of Rough Surface Topography and Orientation on the Characteristics of EHD and Mixed Lubrication in Both Circular and Elliptical Contacts
,”
Tribol. Trans.
,
44
, pp.
391
398
.
13.
Lubrecht
,
A. A.
,
ten Napel
,
W. E.
, and
Bosma
,
R.
,
1988
, “
The Influence of Longitudinal and Transverse Roughness on the Elastohydrodynamic Lubrication of Circular Contacts
,”
ASME J. Tribol.
,
110
, pp.
421
426
.
14.
Kweh
,
C. C.
,
Patchong
,
M. J.
,
Evans
,
H. P.
, and
Snidle
,
R. W.
,
1992
, “
Simulation of Elastohydrodynamic Contacts Between Rough Surfaces
,”
ASME J. Tribol.
,
114
, pp.
412
419
.
15.
Ai
,
X.
, and
Cheng
,
H. S.
,
1996
, “
The Effects of Surface Texture on EHL Point Contacts
,”
ASME J. Tribol.
,
118
, pp.
59
66
.
16.
Shi
,
F.
, and
Salant
,
R. F.
,
2000
, “
A Mixed Soft Elastohydrodynamic Lubrication Model with Interasperity Cavitation and Surface Shear Deformation
,”
ASME J. Tribol.
,
122
, pp.
308
316
.
17.
Harp
,
S.
, and
Salant
,
R.
,
2001
, “
An Average Flow Model of Rough Surface Lubrication with Inter-Asperity Cavitation
,”
ASME J. Tribol.
,
123
, pp.
134
143
.
18.
Wang
,
Q.
, and
Cheng
,
H. S.
,
1995
, “
A Mixed Lubrication Model for Journal Bearings with a Soft Coating, Part I: Contact and Lubrication Analysis
,”
Tribol. Trans.
,
38
, pp.
654
662
.
19.
Hu
,
Y.
,
Wang
,
H.
,
Guo
,
Y.
, and
Zheng
,
L.
,
1996
, “
Simulation of Lubricant Rheology in Thin Film Lubrication, Part I: Simulation of Poiseuille Flow
,”
Wear
,
196
, pp.
243
248
.
20.
Hu
,
Y.
,
Wang
,
H.
,
Gui
,
Y.
,
Shen
,
Z.
, and
Zheng
,
L.
,
1996
, “
Simulation of Lubricant Rheology in Thin Film Lubrication, Part II: Simulation of Couette Flow
,”
Wear
,
196
, pp.
249
253
.
21.
Dyson, A., 1976, “A Failure of EHD Lubrication of Circumferentially Ground Disk,” Proceedings of IME, 190, pp. 52–76.
22.
Lee
,
S. C.
, and
Ren
,
N.
,
1996
, “
Behavior of Elastic-Plastic Rough Surface Contacts as Affected by the Surface Topography, Load and Materials
,”
STLE Tribol. Trans.
,
39
, pp.
67
74
.
23.
Ju
,
Y.
, and
Farris
,
T. N.
,
1996
, “
Spectral Analysis of Two-Dimensional Contact Problems
,”
ASME J. Tribol.
,
118
, pp.
320
328
.
24.
Polonsky
,
I. A.
, and
Keer
,
L. M.
,
2000
, “
A Fast and Accurate Method for Numerical Analysis of Elastic Layered Contacts
,”
ASME J. Tribol.
,
122
, pp.
30
35
.
25.
Liu
,
S. B.
, and
Wang
,
Q.
,
2001
, “
A Three-Dimensional Thermomechanical Model of Contact Between Non-Conforming Rough Surfaces
,”
ASME J. Tribol.
,
123
, pp.
17
26
.
You do not currently have access to this content.